Kann die M-GROUP auch bei Öfen helfen, die nicht von Eberhardt sind?

Natürlich. Unabhängig von Hersteller oder Baujahr übernehmen wir nahezu jede technische Planung, Konstruktion, Projektleitung und Montage sowie die laufende Betreuung Ihrer Anlagen.

Lohnt sich bei älteren Kalkanlagen ein Retrofit statt eines Neubaus?

In vielen Fällen ja. Ein Retrofit kann eine wirtschaftlich und technisch sinnvolle Lösung sein, um bestehende Kalkanlagen zu modernisieren, Prozesse zu optimieren und die Lebensdauer der Anlage deutlich zu verlängern.

Begleiten Sie ein Kalkprojekt von der Planung bis zur Montage und Inbetriebnahme?

Ja. Wir unterstützen Sie mit unseren verschiedenen Services über alle Projektphasen hinweg – von der ersten technischen Planung über Engineering, Konstruktion und Projektleitung bis hin zur Montage, Inbetriebnahme und weiteren Betreuung.

Refractory and Plant expertise for sugar and soda industry.

Eberhardt Lime Kiln: Turnkey solutions for lime kilns in sugar and soda plants – covering everything from condition assessment and engineering to refractory technology, mechanical equipment and retrofit.

Discover more

What we offer.

The M-GROUP's portfolio and services for sugar and soda summarized:

Farbschema einer Strömungsgeschwindigkeitssimulation von 0 bis 15 m/s, die eine zentrale runde Struktur mit höherer Geschwindigkeit in Rot zeigt und umgebende Rohre mit geringerem Fluss in Blau und Grün.

Comprehensive lime kiln services

We assess lime kilns not as isolated assets, but as an integrated system comprising mechanical equipment, steel structure, process technology, refractory lining and operation-critical components. This enables technically robust measures that can be smoothly integrated into maintenance, shutdown or retrofit projects.

Turnkey execution during shutdown

From engineering and condition assessment to execution, we coordinate technical measures to keep shutdown windows under control, minimize interfaces and ensure safe implementation within existing installations. For operators, this provides clearly structured project execution backed by reliable maintenance and repair recommendations.

Techniker im Sicherheitshelm, grüner Warnweste und roter Schutzkleidung arbeitet mit Messgerät auf einer Industrieplattform neben gelben Rohrleitungen.

Retrofit and process-oriented modernization

We support the modernization, conversion and retrofit of existing lime kilns with the aim of improving availability, energy use and operational safety. Our scope also includes fuel-side adaptations and future-ready kiln concepts based on advanced gas distribution and process control.

3D-Laserscanner auf Stativ in einem Raum mit Ziegelwänden und Metallstrukturen.

Condition Assessment with 3D-LaserScan

With 3D laser scanning and a digital checklist, we capture a detailed picture of the actual condition of the kiln, steel structure, refractory lining and key individual components. This provides a sound basis for risk analysis, prioritizing corrective measures and planning shutdowns.

Refractory solutions for lime kilns

We develop customized refractory lining configurations for lime kilns used in sugar and soda applications – precisely tailored to the kiln type, thermal load, firing process and planned service life. In this approach, the refractory lining is treated as a technical system, not simply as a matter of material selection.

Eberhardt KR Kiln

Große industrielle Anlage mit hohem zylindrischem Turm und mehreren weißen Lagertanks vor klarem blauem Himmel.

Eberhardt GDS Kiln

Individual solutions

3D-Modell einer hohen industriellen Stahlstruktur mit Rohrleitungen und einer Plattform, die auf einer quadratischen Basis steht.

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Eberhardt new systems.

Various types of ovens designed in-house by Eberhardt GmbH.

Because quality keeps your campaign moving

Over 150 years

experience

Technische Zeichnung eines zylindrischen Tanks mit mehreren daran befestigten Rohren und Ventilen in roter Linie auf schwarzem Hintergrund.

Complete package for lime kilns in sugar and soda plants

Mechanical engineering, process engineering, and refractory engineering are all integrated into our work. This reduces the number of interfaces and creates a coordinated technical solution for the entire lime kiln.

We provide you with competent support in the areas of:

Mechanical engineering, process engineering, and refractories — all from a single source
Fewer interfaces between evaluation, planning, and execution
Clear accountability throughout the entire project
Coordinated measures for the kiln, components and refractory lining

And also specifically in lime milk areas such as:

Slaking drum
Rake classifier
Tanks for lime milk maturation and storage
Mixers
Floodwater liming systems

Contact

Beleuchtete Kalkverarbeitungsanlage bei Nacht mit Dampf, der aus einem Schornstein austritt.

Specializing in sugar and soda

Within the M-Group, Eberhardt (including its subsidiary Schaffrath GmbH) specializes specifically in lime kilns for sugar and soda plants. This specialization is based on many years of industry experience and the construction of more than 400 lime kilns in precisely this industrial setting.

Focus on lime kilns in sugar and soda factories
Decades of experience with industry-standard kiln designs
Valuable practical knowledge for maintenance, retrofitting, and modernization
Technical understanding of process-critical requirements at the plant

Contact

24/7 emergency support

+49 5261 2507 0

In the sugar and soda industry, technical issues and emergencies cannot always be put off. That is why we are 24 / 7 available, even when quick decisions and reliable support are needed.

Contact

Weißer ServiceMobil VW Transporter vor einer großen Industrieanlage mit hohem Schornstein.

GDS (gas distribution system)

The patented Eberhardt GDS system enables efficient conversion of existing vertical shaft kilns to natural gas or biogas operation. It helps reduce CO₂ emissions, improve energy efficiency and establish a future-proof kiln technology – individually adapted to your plant configuration and available fuels.

Converting Existing Shaft Kilns to Natural Gas or Biogas
Sustainably reduce CO₂ emissions and enhance future viability
Tailored retrofit solutions instead of standard conversions
Greater energy efficiency and additional capacity potential

Contact

3D-Rendering eines industriellen Ofens mit roten und blauen Rohrleitungen sowie Steuerkästen an der Seitenwand.

Industrielles Rohrleitungssystem mit gelben Rohren, Metallverbindungen und Ventilen auf einer Metallplattform.

Any questions?

FAQ

Our M-Specialist for the sugar and soda sector

Your contacts.

Nils Engelhardt

Senior Sales Engineer

Nils.Engelhardt@m-group.team

+49 5261 2507 704

Markus Piplies

Head of Mechanical Engineering

Markus.Piplies@m-group.team

+49 5261 2507 712

Florian Reissig

Head of Process Technology

Florian.Reißig@m-group.team

+49 5261 2507 708

Florian Wulff

Project Manager

Florian.Wulff@m-group.team

+49 5261 2507 710

Professional & reliable

What makes us who we are?

24/7 — Almost. Anytime world-wide.

Telephone: +49 5261 2507 0

Our emergency hotline is available 24/7. When needed, we can be on site within the shortest possible time. We stand by our customers and are always ready to provide reliable support, whatever the challenge.

Expertise meets premium quality.

By developing our own machines for refractory applications, we maintain full control over quality. Using the latest technologies, we continuously improve our processes and achieve faster, more precise results.

Flexible. Competent. Reliable.

We bring together a wide range of disciplines under one roof. Thanks to our expertise, our in-house installation team, and the M-Academy for training and professional development, we are always able to execute any project with the highest efficiency, safety, and quality.

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Refractory and Plant expertise for sugar and soda industry.

What we offer.

Eberhardt new systems.

Complete package for lime kilns in sugar and soda plants

Specializing in sugar and soda

24/7 emergency support

GDS (gas distribution system)

FAQ

Can M-GROUP also help with ovens that are not from Eberhardt?

Is it worth retrofitting older lime plants instead of building a new one?

Do you support a lime project from planning to installation and commissioning?

Your contacts.

What makes us who we are?

24/7 — Almost. Anytime world-wide.

Expertise meets premium quality.

Flexible. Competent. Reliable.