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Refractory and Plant expertise for sugar and soda industry.

Turnkey solutions for lime kilns in sugar and soda plants – covering everything from condition assessment and engineering to refractory technology, mechanical equipment and retrofit.
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What we offer.

The M-GROUP's portfolio and services for sugar and soda summarized:
Comprehensive lime kiln services
We assess lime kilns not as isolated assets, but as an integrated system comprising mechanical equipment, steel structure, process technology, refractory lining and operation-critical components. This enables technically robust measures that can be smoothly integrated into maintenance, shutdown or retrofit projects.
01
Turnkey execution during shutdown
From engineering and condition assessment to execution, we coordinate technical measures to keep shutdown windows under control, minimize interfaces and ensure safe implementation within existing installations. For operators, this provides clearly structured project execution backed by reliable maintenance and repair recommendations.
02
Retrofit and process-oriented modernization
We support the modernization, conversion and retrofit of existing lime kilns with the aim of improving availability, energy use and operational safety. Our scope also includes fuel-side adaptations and future-ready kiln concepts based on advanced gas distribution and process control.
03
Condition Assessment with 3D-LaserScan
With 3D laser scanning and a digital checklist, we capture a detailed picture of the actual condition of the kiln, steel structure, refractory lining and key individual components. This provides a sound basis for risk analysis, prioritizing corrective measures and planning shutdowns.
04
Refractory solutions for lime kilns
We develop customized refractory lining configurations for lime kilns used in sugar and soda applications – precisely tailored to the kiln type, thermal load, firing process and planned service life. In this approach, the refractory lining is treated as a technical system, not simply as a matter of material selection.
05
Eberhardt KR Kiln
Eberhardt GDS Kiln
Individual solutions
Inquire now!

Eberhardt new systems.

Various types of ovens designed in-house by Eberhardt GmbH.
Because quality keeps your campaign moving
Over 150 years
Over 150 years
experience
experience

Complete package for lime kilns in sugar and soda plants

Mechanical engineering, process engineering, and refractory engineering are all integrated into our work. This reduces the number of interfaces and creates a coordinated technical solution for the entire lime kiln.
We provide you with competent support in the areas of:
  • Mechanical engineering, process engineering, and refractories — all from a single source
  • Fewer interfaces between evaluation, planning, and execution
  • Clear accountability throughout the entire project
  • Coordinated measures for the kiln, components and refractory lining
And also specifically in lime milk areas such as:
  • Slaking drum
  • Rake classifier
  • Tanks for lime milk maturation and storage
  • Mixers
  • Floodwater liming systems
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Specializing in sugar and soda

Within the M-Group, Eberhardt (including its subsidiary Schaffrath GmbH) specializes specifically in lime kilns for sugar and soda plants. This specialization is based on many years of industry experience and the construction of more than 400 lime kilns in precisely this industrial setting.
  • Focus on lime kilns in sugar and soda factories
  • Decades of experience with industry-standard kiln designs
  • Valuable practical knowledge for maintenance, retrofitting, and modernization
  • Technical understanding of process-critical requirements at the plant
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24/7 emergency support

+49 5261 2507 0
In the sugar and soda industry, technical issues and emergencies cannot always be put off. That is why we are 24 / 7 available, even when quick decisions and reliable support are needed.
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GDS (gas distribution system)

The patented Eberhardt GDS system enables efficient conversion of existing vertical shaft kilns to natural gas or biogas operation. It helps reduce CO2 emissions, improve energy efficiency and establish a future-proof kiln technology – individually adapted to your plant configuration and available fuels.
  • Converting Existing Shaft Kilns to Natural Gas or Biogas
  • Sustainably reduce CO2 emissions and enhance future viability
  • Tailored retrofit solutions instead of standard conversions
  • Greater energy efficiency and additional capacity potential
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Any questions?

FAQ

Can M-GROUP also help with ovens that are not from Eberhardt?

Of course Regardless of the manufacturer or year of construction, we take on almost all technical planning, construction, project management and installation as well as ongoing support for your systems.

Is it worth retrofitting older lime plants instead of building a new one?

In many cases, yes. A retrofit can be an economically and technically viable solution to modernize existing lime plants, optimize processes and significantly extend the life of the plant.

Do you support a lime project from planning to installation and commissioning?

Yes With our various services, we support you throughout all project phases — from initial technical planning through engineering, construction and project management to assembly, commissioning and further support.
Our M-Specialist for the sugar and soda sector

Your contacts.

Nils Engelhardt
Senior Sales Engineer
Nils.Engelhardt@m-group.team
+49 5261 2507 704
Markus Piplies
Head of Mechanical Engineering
Markus.Piplies@m-group.team
+49 5261 2507 712
Florian Reissig
Head of Process Technology
Florian.Reißig@m-group.team
+49 5261 2507 708
Florian Wulff
Project Manager
Florian.Wulff@m-group.team
+49 5261 2507 710
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Professional & reliable

What makes us who we are?

24/7 — Almost. Anytime world-wide.

Telephone: +49 5261 2507 0
Our emergency hotline is available 24/7. When needed, we can be on site within the shortest possible time. We stand by our customers and are always ready to provide reliable support, whatever the challenge.
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Expertise meets premium quality.

By developing our own machines for refractory applications, we maintain full control over quality. Using the latest technologies, we continuously improve our processes and achieve faster, more precise results.
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Flexible. Competent. Reliable.

We bring together a wide range of disciplines under one roof. Thanks to our expertise, our in-house installation team, and the M-Academy for training and professional development, we are always able to execute any project with the highest efficiency, safety, and quality.
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